Simulation-Driven · Mechanical Design · 2023 · Solo Project

Formula FSAE
Car Design

Eight sub-systems designed in full compliance with Formula SAE competition rules — chassis, aerodynamics, crash analysis, suspension, powertrain, braking, and steering — taken from concept to simulation as an independent solo project.

Formula FSAE race car — complete 3D CAD model showing chassis, aerodynamic body, and suspension geometry
Year 2023
Scope Solo Project
Sub-systems 8 modules designed
Tools SolidWorks · FEA · CFD
Category Simulation-Driven · Mechanical Design

This project covers the complete design and development of a Formula SAE race car from scratch, in full compliance with Formula SAE competition rules and regulations. Every major system was addressed — structural 3D modelling, aerodynamic optimisation, crash safety analysis, and regulatory validation — with each sub-system documented as an independent module below.

The entire project was carried out solo. Due to limited funding, physical fabrication was not completed; all design and analytical stages were executed in simulation with professional rigour. The eight modules represent a complete engineering design record for a competition-ready vehicle.

Sub-systems Explored

Select a module to explore the design process, decisions, and simulation results for each sub-system.

Interested in this type of work?

I design and simulate complete mechanical systems independently — from regulatory compliance through structural analysis, aerodynamics, and drivetrain integration. Available for consulting, contract, and collaborative projects.